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Lessons from Water Heater Tanks Cut Open

In this article, we are going to see some lessons we can learn after cutting up four different Water Heater Tanks and taking a closer look at them.

 

 

Tank A

 

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     2000 model

     Electric Water Heater

     Loads of scale at the bottom of the tank

     Anode rods totally covered in scale

     It is not going to harm our health after drinking water from it

     Terribly inefficient - used twice as much electricity as when a brand new or clean one would have used.

     Steel tank on the inside and outside both and has a spray foam insulation in between

     Rusty color at the bottom

     Bare wire showing of the anode rod

     Never flushed

     Never maintained

     Lasted 17 years by overcoming typical lifespan of Water Heaters of 15 years

     If we had used a softened water system or flushed it regularly, we could have maybe gotten more life out of it and would’ve worked way more efficiently.

 

 

 

Tank B

 

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     2016 model

     Gas Water Heater

     Inside metal is in a fantastic condition

     Baked-on finish on top which prevented rust

     Very little scale at the bottom

     The anode rod at the top where it connects is about to fall off

     Anode rod in a Water Heater Tank needs to be replaced every 5 to 7 years

     A problem with replacing anode rods is that we have to screw them at the top by pulling them all the way out. This will need us to have a good head height on top of the heater which is sometimes not possible to get especially when it is in a closet.

     We can use segmented flexible anode rods, so that we can drop those in segments inside the tank

     Segmented anode rods are expensive but they last longer and also do a better job.

     The wall thickness is one and a quarter inches which is lesser than Tank A

     .56 EF rating (efficiency)

     According to the energy guide scale which is from the least to most energy used, the tank falls in the upper half which is a combination of insulation and burner efficiency.

 

 

 

Tank C

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     2000 model

     Natural Gas Water Heater

     Two and a half inch wall thickness which is double of Tank B

     .65 EF rating (efficiency)

     10% more efficient than Tank B

     According to the energy guide scale, its arrow falls in the first third of using the least energy.

     Important to buy a Water Heater whose efficiency is in the first third of the scale so you get a thicker wall

     Scale present on the walls and the flue

     Anode rod in good condition but pretty corroded

     Replace the anode rod every 5 to 7 years and flush the tank once a year for descaling to get more life than the 15 year standard

 

Tank D

 

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     2005 model

     Electric Water Heater

     Thickness of the insulation is one and a three-quarter inches

     Burner elements in good shape

     Just a little bit scale at the bottom

     No rust in the tank

     Anode rod is degraded

     Need to replace the anode rod every 5 to 7 years to get as much as 30 years from this tank

 

 

Lessons for having a long lasting Water Heater

 

1.    Maintain your Water Heater regularly

 

2.    Replace the anode rod every 5 to 7 years

 

3.    Flush the tank once a year

 

4.    Select the Water Heater that has a higher EF rating (closer to 0.7)